“ For the purposes of this Act, the quality of goods includes their state and condition and the following (among others) are in appropriate cases aspects of the quality of goods— (a) fitness for all the purposes for which goods of the kind in question are commonly supplied, ….. (d) safety, and (e) durability.” (a) fitness for all the purposes for which goods of the kind in question are commonly supplied, ….. (d) safety, and (e) durability.”
“It is admitted and averred that on or around18 October 2011 , Lantoom represented that its rustic faced and blue-gray faced stone was suitable for external or internal walling. For the avoidance of doubt it is so suitable and has been so used in Cornwall for many years: there are historic buildings using this stone dating back well into the 18th century and also numerous surviving housing stock from the 19th century. The use of the word cladding in the email of 18 October at 12:40 implies that the stone would be clad against something, which Barratt did not do (instead using only wall ties), but in circumstances where Lantoom had not been provided with any, alternatively materially any, of Barratt’s design information at the time of pleading this defence it did not and does not seek to rely on that word alone artificially to limit the use to which its stone could properly be put. Paragraph 15 below is repeated for examples of how Lantoom stone may be used. This includes but is not limited to …. being used with a backing block or Surecav in a cavity wall.”
“It is denied, for the avoidance of doubt, that the use of “slate” as a general descriptor is sufficiently specific to constitute any representation as to the material qualities of the stone, or slate, save that it was suitable for external or internal walling.”
“We can supply both rustic faced and blue-grey faced stone in 100mm bed suitable for external or internal wall cladding. We normally supply the stone on 1.5 tonne pallets shrink wrapped. This provides for safe and tidy storage on site and reduces wastage. Our stone produces approximately 4m2 per tonne of coverage. I have attached pictures from a site we are currently supplying with a 60:40 mix of grey blue:rustic elsewhere in Cornwall. You can also see examples of our rustic faced and blue-grey used in projects by clicking the links which will take you to our website. There are many other examples of our stone products on our website www.lantoom.co.uk so please have a browse Prices for your new site as St Martins, Looe are as follows: … If you need samples supplied for approval or to build a test panel on site, please let me know. … I hope that we can supply you on this site and look forward to hearing from you soon. Kind regards, Richard Crocker”
“34. I believe that the product produced by Lantoom Quarry is correctly designated as slate for many reasons. … 38. In Cornwall people refer to this type of stone as slate irrespective of the English use of the word, and its use is much wider than roof tiles. Consequently Lantoom would not be properly describing its products in the terms customers understand, if it were not to describe it as slate.”
"Hi Brian, Please find attached: 1. Directions to Lantoom Quarry 2. Better pictures of Trevenson Meadows - the Taylor Wimpey site in Newquay where we supplied a mix of sawn face and natural faced stone. The site has sold really well with the first phase selling out. The sales staff told us when we visited that the stone was a big selling point, which we were pleased to hear. 3. I have made enquiries here and while we know we have supplied have supplied (sic) Barratt Homes in the past, no-one can recall when. Our stone is used extensively throughout Cornwall and Devon and Lantoom stone has been used on some recent important building projects in the area including St Mellion Hotel and St Austell Town Centre regeneration scheme and the Dobwalls by-pass, all of which are featured in the portfolio section of our website. If you click the links it will take you to these projects. If you need anything else, let me know. Kind regards, Richard"
“It’s been a while since yourself and Brian Avery came to Lantoom ….”
"Dear Richard, Hello, I work in Cornwall Council’s planning department, and following a chat with your colleague William I have query about your slate stone when used for wall facings. I see from your website that your slate stone presents with two different appearances; the rustic, ruddy natural face; and then the sawn, blue-grey face. To me, each of these looks very attractive when used consistently. However, as incorporated as a mix into the buildings as attached, it looks rather poor – with its sultanas-in-rice-pudding effect. So my question is: over time and with the effects of weathering, do the two faces converge in appearance? Does the sawn go more ruddy, and/or does the rustic bleach out? Will the buildings in the pictures look better with time, or is it more the case that attention has to be given during the construction process to using the stone in a consistent manner? I’d be very grateful if you could come back to me asap on this. Regards, Patrick"
“Good afternoon Brian I have been advised by Adam, the site manager at St Martin’s in Looe, to e-mail you requesting an order number for the delivery of 100mm nominal mixed cut stone booked in for tomorrow (7/02/12). If you could please forward me any relevant paper work for the order to my e-mail address I would be most grateful. ….”
“This Order is subject to the company’s Standard Conditions for Purchase Orders Rev 1 13/05/11 which can be viewed at www.barrattcommercialsupport.co.uk in “Terms & conditions” and the Contract Documents referred to therein unless there is a Group Deal in place with you in which case the terms of the Group Deal apply. Invoices must be sent to the Divisional Office address given above and will not be accepted unless our Order Number … is quoted on Delivery Notes and attached. Such Delivery Notes must be clearly legible and signed to acknowledge delivery by our Site Manager. Our site operatives are not authorised to sign for materials delivered. Only the signature of our Site Manager is valid.”
“100mm on bed Lantoom Natural Rustic Walling Stone in ratio mix of 80% Natural face/ 20% Sawn face. Supplied in 25 tonne loads. Deliveries only between 9.15am and 3.00pm ….”
“I/ We have inspected the load, ordered it to be tipped or offloaded and accept delivery of the contents. I/We accept totally the Conditions of Sale printed overleaf. It is accepted that stone can vary in colour, texture and dimension from any samples previously provided due to natural variations or other reasons.”
“The Goods are received and stored under the Terms and Conditions of Impala – which updated by Impala from time to time. The latest version of the Terms and Conditions of Impala is posted on the official website of Impala at www.impalaterminals.com. ….”
“… Here, the first page refers to the warehouse certificate as being subject to the Terms and Conditions of Impala. At the base of the page the reader is invited to refer to the reverse of the page for additional conditions. On the reverse the reader is referred to Impala’s web-site for its Terms and Conditions. Thus the holder of the warehouse certificate knows that the certificate is subject to Impala’s Terms and Conditions. He is referred to the reverse of the certificate. On the reverse he is told where to find the Terms and Conditions. I consider these steps are reasonably sufficient to give the holder notice of the conditions. In this day and age when standard terms are frequently to be found on web-sites I consider that reference to the web-site is a sufficient incorporation of the warehousing terms to be found on the web-site.”
“… manufacturers of trailers ordered a quantity of tyres from a tyre supplier on their printed purchase order which purported to incorporate their conditions of purchase. The sellers claimed that their terms applied because when the first batch of tyres was delivered one of the purchasers’ employees signed a delivery note with the words “All offers and sales are subject to the [seller’s] current terms and conditions, a copy of which will be supplied on request”
“In order to make a valid contract an offer must be accepted; the acceptance must be unqualified; and, as a general rule, it must be communicated to the offeror. These principles apply to a contract for the sale of goods. …. But acceptance may be inferred from conduct, for example, by sending goods which have been ordered. In these circumstances, the normal requirement that acceptance should be communicated may be taken to have been waived by the offeror, but whether the offer can be so construed is a question for the court to determine.”
“Well, again, it is likely, probable. I don’t know the answer to that. It is possible that they could have done. So likely, no; possible, yes.”
“…. other than that it would be used as a cladding material to meet the requirements of the Planning Authority …. Brian Avery did not tell me that the stone would be used for the outer leaf of a cavity wall. There was no reason for me to assume it would be. At this time I believed that the stone was not to be used in that way. I thought it would be used against a backing block or not on the walls of the houses themselves, but used for garden walls.”
“On a positive note the stonework is looking superb and I have every confidence that by choosing Lantoom Stone you will be able to sell more homes at better prices on this site. Its this extra value that our stone brings to buildings that we think it the best reason for choosing Lantoom.”
“Q: … To help you with this, Mr Bright, this is an extract from Lantoom’s website as on2 April 2011 . You can see here the heading “Slate stone walls”
“This is suitable for building a wall with a cement or lime mortar or for facing a blockwork wall. I can also be used for forming the outer or inner leaf of a cavity wall. …” … Just continuing the text it then goes on: “A bed width of 100mm nominal size (4 inch). A building face.” … You can see it is carried over at the top of the page “this material will build approximately 4 – 4.5 square metres of wall per tonne.” ….. My first question on this 100 millimetre construction point is, it is a widespread form of construction in the housing industry isn’t it to … A: Yes Q: - build – can I finish the question? It is widespread to build cavity walls, 100 millimetre wide external walls. A: Yes Q: And those – A: In Cornwall especially. In Cornwall, yes. Q: Those walls being made of natural stone? A: Yes Q: So when the stone is sold as a 100 millimetres on bed, in essence one is buying a product that will form the 100 millimetre wide external cavity wall. A: Yes. Q: And that’s been widespread practice for, gosh, 30 odd years, would you say? A: Probably Q: Are you aware of any particular problems with following that approach, of having a 100 millimetre wide cavity wall as we can see on Lantoom’s website? A: A lot of developers and contractor tend to use Surecav behind it to support it. There is also other people that don’t/ They use it, you know, as a single leaf, with an open cavity …. MR CHOAT: And you say in your witness statement, Mr Bright, that you would endeavour to use Surecav but there is no right or wrong answer, is there? As you have indicated, one might use it or one might not with 100 millimetre wall. A: Yes, of course. It’s down to the specification of the builder or the designer or the architect. Q: But you are not aware of any particular problem if, for example, one chose the option of not having the Surecav backing? A: No.”
“(a) Scientifically, fine-grained very low- to low- grade metamorphic rock possessing a well-developed fissility parallel to the planes of slaty cleavage … (b) Commercially, rocks which are easily split into thin sheets along a plane of cleavage resulting from a schistosity flux, caused by very low or low grade metamorphism due to tectonic compression. They are distinguished from sedimentary (stone) slates which invariably split along a bedding or sedimentary plane.”
“slaty cleavage: A variety of foliation, typical for fine-grained metamorphic rocks such the (sic) slates, consisting of a continuous and homogenous preferred orientation of the mineral grains, especially the platy crystals of mica show a plane texture visible in polarizing microscope.”
“(a) Tendency of a rock to split along closely spaced planar surfaces, originated by recrystallization and strain during metamorphism and tectonic deformation; …. (b) The splitting of a mineral along its crystallographic planes, thus reflecting crystal structure.”
“So we’re talking about a stone that has bedding planes and we’re talking about it changing and because it’s changing, sometimes there will be the remainder of some of those bedding planes still – because they haven’t fully changed – present within the general fabric and texture of the rock. So they would be sometimes referred to as relict structures. But equally they could also be present because the stone hasn’t fully changed from what it originally was. It goes on a journey.”
“It will be the degree of metamorphism, the process that alters sedimentary rocks like mudstone into metamorphic rocks like slate, that ultimately will impact upon the correct geological name for the rock”
“Material observed in the production face and stockpiles comprised: Moderately strong to strong thinly bedded grey and light grey locally with bedding parallel cleaved fine grained silty SLATE, locally with very thin beds of light brown SILTSTONE.”
“The rock at Lantoom Quarry is silty mudstone. The mudstone at Lantoom Quarry is of variable composition, Much is slatey with a variably developed cleavage giving rise to excavated stone varying in size, shape and degree of coherence before further processing. It appears to be variable in strength. The mineralogy of the mudstone is unknown …..”
“The most particular cause for concern within the sample is the several fracture networks which have created inherent planes of weakness within the sample, this is coupled with its high clay/mica content. Strength and water field based tests were conducted on a small portion of the hand specimens and this resulted in the rock readily splitting along planes of foliation and also along limonitized quartz veins which tend to crumble with addition of moisture. This strong foliation which induces internal cracking along with abundant limonitized veins is a cause for concern and further physical testing (e.g. water absorption, slake durability, frost resistance) should be conducted before considering this material for use as building stone.”
“… this is referring to the joint structures which are being exploited in the production of the stone; and these are outside fracture planes. Generally speaking, you do get them running through the material but in the context of building a masonry wall, it’s … the way that these will perform, it’s going to be of lower relevance.”
“Cleavage developed independent of relict bedding traces Development of crenulated cleavage Evidence of chlorite micro-lensing or porphyroblasts Extremely finely crystalline, mostly phyllosilicates Evidence of strong foliation and alternating layers of phyllosilicates Occasional siliceous lenses elongated relative to original bedding Major minerals probably include illite, muscovite, and chlorite Reidel type shearing apparent.”
“Considering the results obtained from the wetting and drying test, it is apparent that the Lantoom Stone appears to have an inherent weakness making it prone to fracturing and splitting and confirming the suspicions drawn from the petrographic examinations. This mechanism of failure appears to be exacerbated by an exposure of the stone to wetting and drying cycles (not totally dissimilar to those which it would be exposed to on site or in any external setting in Cornwall or elsewhere in the UK).”
“Visual inspection After the freeze-thaw cycles, the specimens are examined on all faces and sides and their behaviour is scored using the following scale: 1 specimen intact. 2 very minor damage (minor rounding of corners and edges) which does not compromise the integrity of the specimen. 3 one or several minor cracks (≤ 0.1mm width) or detachment of small fragments (≤ 30mm 2 per fragment) 4 one or several cracks, holes or detachment of fragments larger than those defined for "2" rating, or alteration of material in veins, or the specimen shows important signs of crumble or dissolution. 5 specimen with major cracks or broken in two or more disintegrated.” (ii) Clause 7.2.3.5 states: “Deterioration The test continues until two or more of the specimens are classed as failed using either of the following criteria - score of the visual inspection attains 3 - decrease of dynamic elastic modulus reached 30%”
“The term “slate” is loosely applied throughout the southwest to the more or less fissile mudstone or siltstone (which have undergone more or less various grades of metamorphism)”
“There may be detailed discussion offered about the visible texture that suggest higher or lower levels of metamorphism that may have impacted upon this stone and thereby should be reflected in the name of the stone. It may also be suggested that the stone has “slatey” characteristics. However, it is fundamental and basic characteristics of properties like water absorption that dictate its properties as a dimension or building stone and these confirm, as did the petrographic examination of the material supplied to the Development, that the stone was a mudstone.”
“Another point that needs to be made concerns the use of ASTM C629 by the Claimant’s stone expert to imply that the Lantoom Stone is not slate due to the water absorption figure stated in the Standard. This needs to be put into context as the American Standard is for dimension stone and specifically for cladding purposes where exceptionally high standards are required, and there is no way Lantoom stone would ever be put to such use. It is a rubble stone principally used for building walls. I would point out that most British slates would not meet the ASTM requirements…. The Claimant’s stone expert has presented a skewed argument in this particular instance.”
“5.2.4.2 More and more variations could be introduced, and suddenly the extent of the problem facing the Claimant and their experts is all too clear: how can you prove without doubt what has gone wrong with the masonry walls at the Site? This is without having introduced variables such as different types and spacing of wall ties and insulation and cavity size. 5.2.4.3 This is why the obvious alternative to undertaking this process of research is assessing what has already been carried out elsewhere and how did it perform. This is why I have spent time looking at the local vernacular architecture along with more recent constructions and sought to understand what has or has not worked. This is why the British Standards recommend such a course of action be taken when entering into situations where there may be minimal or inappropriate advice within the Standard to follow for a very particular situation. This is why the Claimant was in my opinion so wrong to not undertake any such investigation into local vernacular practices. This is why the Claimant was so wrong in my opinion not to carry out trial mortar mixes and assess their appropriateness for use with the local stone.”
“5.3.1.8 Lantoom Stone is a material of limited properties and range, as is typical of so many local stones used for vernacular work. The stone never stood a chance when it was placed into an inappropriate design with sub-standard mortar and numerous other construction issues exacerbating the situation. … 5.3.1.12 The fundamental point is that the Lantoom stone is of a very particular quality that needs to be recognised and dealt with accordingly. …”
“There is more than enough evidence provided of a satisfactory performance exhibited by the Lantoom Stone in consideration of the results of a number of tests that have been carried out. Most importantly those tests carried out during the actual supply of the Lantoom Stone to the site demonstrated suitable performance according to the Claimant’s experts own criteria. It is my considered opinion that the findings of various tests have apparently not been given equal weight by the Claimant and their experts when formulating their Claim, …..”
“Q: And to go back to the point I made in relation to the salt crystallisation test, one of the difficulties with doing this test on a material with planes is that, again, the water will go into the planes and it is a test that, in effect, is likely to provoke a quick failure in the material with planes, isn’t it? A: If the test were to provoke that response, then the likelihood is that’s what’s going to happen in service as well. So the inherent planes of weakness within a stone are likely to be a problem. The testing will potentially highlight if those planes of weakness are truly planes of weakness, then, yes, that will happen.”
“However, what is important is that this material had been sitting on Site for around eight months, potentially remaining saturated and subjected to potentially nine frost events whilst saturated, something that is a serious problem for most natural stone materials. The nine frost events is extrapolated from local weather data during that time frame I have consulted. There is no evidence that this Lantoom stone was protected from frost and it would be expected that this material would suffer like so many other walling stones would if left in such a condition for so long a time.”
“Because of the way the Lantoom stone was formed …, it is jointed in the vertical plane and will naturally crack or split along these pre-existing planes. If the face of the stone containing such planes is exposed to the weather water will penetrate these planes and natural freeze/thaw effects will tend to split the stone. It is important therefore to protect the stone from these effects. ….”
“Whilst it is not a direct measure of frost resistance, it does probe potential weaknesses and helps to highlight them. What the results of this test do is demonstrate that even apparent abject failure in a test when material falls apart very rapidly does not necessarily preclude that material from potential use.”
“It’s not that anybody in this particular instance is saying that it’s going to be exposed specifically to those salts but what you can normally take from it is that if the stone performs well in it, it has a very good chance of being durable. If it performs badly in it, then you would want to try and understand further why it might be performing badly.”
“Q: … So you had agreed with me that the damage mechanism by this test is expansion from the inside? A: Yes, it has to be. Q: And it follows, does it not, that that mechanism will be more pronounced if you are using a stone with a cleavage plane because there are planes in the stone that will obviously let in the salt solution, would you agree with that? A: Yes, as I said before, any stone that contains any form of potentially inherent weakness in it will have those explained by the salts. Q: And the presence of the cleavage planes explains, doesn’t it, why this test has not historically been used for slate? A: The presence of bedding and potential cleavage in some stones may give you a reason for how a stone will perform in that test ….”
“In stones with low absorptions the test values tend not to vary much, but as the values increase so does the variation – because features forming the void spaces introduce greater natural variation. … The results can be applied to all stones to provides a simple measure of quality when comparing similar stones. The test may also be used as an indicator of potential durability, especially to spot variations within a given stone. …”
“Those properties typically impart the durability qualities so important for use externally as walling where the stone is typically exposed to cycles of wetting and drying and often freezing and thawing.”
“6.1.5 When the Lantoom stone remains dry there appears to be little evidence of it cracking and falling apart, although there is still evidence that simply transporting the stone can lead to significant quantities of some deliveries failing and resulting levels of wastage in the region of 25% or more. 6.1.6 Laboratory testing and the simple wetting and drying test has mimicked the mode of failure seen in the installed Lantoom Stone at the Development. Laboratory samples would be independent of the impact of mortar or other possible construction related defects that may be suggested, yet the material still fails. The material still fails in testing irrespective of whether it has been previously used for the construction of properties or not. The stone supplied by Lantoom to BDW between 2012 and 2015 is fundamentally a poor-quality material. 6.1.7 It is possible, based on available test data, that freezing and thawing cycles (should they occur at the site) could also contribute to the failure of the Lantoom Stone observed, Testing has shown that the Lantoom Stone can fail the freezing and thawing test.”
“The initial sorting methods would usually filter out any cracked stone. However it was not uncommon for us to come across stones that were starting to crack when we began to lay them or for a stone to crack when we tapped it into the line. These stones were also discarded.”
“Since the house was pressure washed today we have observed that several of the stones on the side of the window frames have been broken. Large chunks of stone have fallen off and some remain badly cracked which look as though they will break away soon.”
“There are many individual stones within the walls that have cracked or the faces have delaminated. These failures are most likely due to the natural weathering and freeze-thaw actions acting upon naturally occurring failure planes within the stones. Given the relatively young age of the walls, we believe that the stone is of insufficient quality for its purpose and we expect that the damage that is already present will worsen over time. This will need to be rectified……”
“Q: There are various figures. Mr Hunt says 1%. Mr Huband says 3%. Mr Richardson yesterday said a little but more than that; he put it between 10 and 20%. Can I invite you to agree that the correct figure would be somewhere below 10% ? A: I have calculated from the evidence I have that – which is the Hydrock reports – that 4% or just above of those stones built into the walls and reported upon by Hydrock have suffered detachment. But I think it was higher than that, because there were a number of examples, in fact many examples that I saw of stone becoming detached which were not recorded in the Hydrock reports …”
“I hadn’t forgotten about them, I deal regularly with deaths from falling masonry.”
“It is submitted that Mr Hunt identified the key point: slate, including Lantoom stone, varies in its composition. That is a part of its natural features. However, if used properly, it is fit for use. That is why the majority of Lantoom’s stone in the period 2012-2015 was used without complaint, and it is the reason the stone itself as been used in the area for decades. ….”
“And I believe that that stone is perfectly acceptable if constructed well and not subjected to a whole range of potentially outside of the normal factors.”
“(1) ….. it has become apparent that neither backing nor Surecav … were used as part of the cavity wall construction on the Site such that walls were too thin. (2) Absent backing or Surecav (or other suitable design measures), walls should have had a minimum thickness of 250mm not 100mm.”
“6.2.1.6 The Claimant undertook the design and construction of the external walls, or outer leaf masonry, without proper consideration of the development of local vernacular architecture and use of the Lantoom Stone within it. Either the Claimant failed to employ stone at sufficient thickness or in deploying it more thinly as part of a cavity wall design failed to employ a backing block or other means of adequate support. 6.2.1.7 Regardless of the local requirements, the Claimant failed to properly design and build random rubble walls employing local stone that were to be used as part of a cavity wall construction. Notably the following appears to have been carried out: • Construction of random rubble walls to a nominal thickness of 100mm when a minimum thickness of 250mm is given in British Standards. • Other available advice provides a minimum thickness that may be reduced down to a minimum thickness of 150mm, which the Claimant still did not achieve. • Thus the outer leaf walls at the Site are non-complaint with this basic thickness requirement and their strength and durability are much reduced as a consequence. • As part of the cavity wall construction the Claimant failed to provide the required backing to the stone when they used it at the thickness below the British Standard requirements. • Application of installation processes that did not follow the local vernacular traditions and which have resulted in the masonry being further compromised. • The use of a mortar that is wholly inappropriate for the type of natural stone being used. The mortar has also been proven to be sub-standard and has put into jeopardy not just the external leaf walls but all parts of the construction where it has been used, including internal blockwork walls and all areas of brick masonry.” • Construction of random rubble walls to a nominal thickness of 100mm when a minimum thickness of 250mm is given in British Standards. • Other available advice provides a minimum thickness that may be reduced down to a minimum thickness of 150mm, which the Claimant still did not achieve. • Thus the outer leaf walls at the Site are non-complaint with this basic thickness requirement and their strength and durability are much reduced as a consequence. • As part of the cavity wall construction the Claimant failed to provide the required backing to the stone when they used it at the thickness below the British Standard requirements. • Application of installation processes that did not follow the local vernacular traditions and which have resulted in the masonry being further compromised. • The use of a mortar that is wholly inappropriate for the type of natural stone being used. The mortar has also been proven to be sub-standard and has put into jeopardy not just the external leaf walls but all parts of the construction where it has been used, including internal blockwork walls and all areas of brick masonry.”
“Slates of all types have been quarried for many years in many locations in Cornwall and have been employed in structural and decorative uses on a wider variety of buildings including churches, castles, fortifications, bridges, farm buildings and houses in the area local to Lantoom. It is clear that the local authorities are keen on the use of local stones wherever possible in both new build and restoration projects, for reasons of sustainability, local economics and the maintenance of local character and visual harmony. Unfortunately it has not been possible to date via this study to identify or gain confirmation of specific examples where Lantoom stone has been used for buildings in the local area. This would now be a matter for expert visual observation …..”
“ (a) The use of stone should reflect local practice. (b) The need to consider the use of a backing to the stone outer leaf or alternatively an increased wall thickness. (c) Careful consideration should be given to the choice of mortar … (d) The mortar should contain lime to allow some accommodation of movement, help to control shrinkage and improve adhesion to the stones. (e) The need to use stonemasons experienced in the type of walling required.”
“A: No, all I can say is that the – for example this detail has been proved historically to work; that detail we have issues with. Where Lantoom lies in the spectrum, we can’t unfortunately – some of these things aren’t amenable to a yes/no answer. All we can say is that we have tried our best to use every trick possible to produce a wall that is resistant long term: by selection of stone, by choice of mortar, by installation of mortar etc. etc. Q: But what we are talking about is particularly the stone delaminating, cracking, spalling, bits falling away. Now can you help us as to why we keep talking about the mortar, when it’s the stone itself that is cracking, spalling and falling away? A: Because we have got the stone and the mortar; we’ve got them together. They are a system. They both contribute to the stability of the wall and the integrity of the structure. The mortar actually contributes to the stone: it holds it in place, it keeps the rain away from it, the proper mortar. That’s its role. It helps the thing resist flexure. It’s no longer the stone on its own once it’s incorporated into the wall. It’s the system. It’s the sum of all the things. Q: Yes. But the primary cause of the stone cracking, spalling and falling away is the stone itself, isn’t it? A: The primary cause is the stone itself, and the mortar doesn’t cause the stone to crack; what … the mortar does is help provide an environment in which the stone can exist durably, shall we say. Q: Yes. Your point is that the mortar, on your view, contributes to the stone cracking, and that is all isn’t it? A: It contributes to the longevity …. As built, the mortar contributes to the stone cracking because it provides water paths.”
“A: … I’m saying it’s less likely, because with a bucket handle or a flush joint, you’re reducing the amount of water getting in and you’re also providing a greater width of support at the top of the stone holding the stone in place; and you’re also blocking those water paths into the stone. So … you’re contributing to the longevity of the stone shall we say. Q: Yes but not in a particularly material way? A: Well I would say it’s – they’re incremental, but they end up as a material change.”
“Q: And so your preference is throughout Cornwall, throughout the various Cornish projects you have worked upon, and as a matter of good practice in Cornwall, your preference is to use an M4 mortar … A: That would be my preference but like I say it’s not down to me ….”
“I accept that the methods employed for determining the air content rely on a certain amount of supposition, and therefore will have an element of error. Where possible, values employed by myself in the calculation have been conservative. It must however be noted that the results are so far beyond acceptable limits that such questions of (potentially minor) accuracy are effectively irrelevant.”
“The excessive air-entrainment has considerably weakened the mortar and is more than likely responsible for the widespread disaggregation of the masonry. ….”
"... accept that the methods employed for determining the air content rely on a certain amount of supposition, and therefore will have an element of error."
“Q: This purely goes to the application of the mortar, it doesn’t affect its performance. A: No, it shouldn’t do. Q: And as a result it shouldn’t affect the performance of anything around it either, such as the stone. A: Not to my knowledge.”
“In addition to this, we also obtained extensive testing results from the mortar supplier to understand the exact make-up of the mix. We are confident that the information supplied by the manufacturer confirms the mix was compliant to the specification required, albeit local factors during construction may have altered the composition of this element eg weather, mixing in water to work with the mortar at the time of application, etc.”
“No specific recommendations for the use of random rubble walling are given, the methods of construction and appearance of which vary locally according to traditional practice and the type of stone available. ….”
“The more mass it has, the more it will survive these movements and avoid disturbing the stone.”