“4. Mr Savage, Ultraframe's expert, explained the background to the industry in his initial report. He did so in non-technical language; and I adopt his summary, which was not challenged. There are three basic types of conservatory. "Dual pitch" conservatories 5. These are the best recognised types of conservatory with a ridge and dual pitch roof. These roofs tend to look elegant and expensive, but involve substantially more components than lean-to roofs and take more time to fabricate, and so are more expensive. A common type of dual pitch roof was in 1992 (and still is) the "Victorian" style roof. "Steep lean-to" conservatories 6. This expression describes lean-to (mono-pitch) roofs of between around 10° to 30°. These fairly common roofs can and should be distinguished from the more specialised "low-pitch" conservatory roofs. Because lean-to conservatories are rather easier to install and are cheaper than dual pitch roofs, they are often favoured by less experienced fabricators. However, the options are generally far more limited with this type of roof, and they do not tend to look as attractive. Some early lean-to conservatories were little more than glorified carports. Low-pitch roofs of less than around 5° 7. In the early stages, 5° was really the lower limit of these roofs, since the materials used (slab polycarbonate sheets for example) were not guaranteed for use at an angle less than this. The angle was limited by a number of things, but particularly rain-water run-off. Serious problems result if rain-water starts to pool on the roof and whether it does or not will depend on a number of factors, such as the stiffness of the panels and so on. 8. The last of these three roof types began to grow in the early 1990s because the first two roof types were less than ideal for a number of applications. For example where the wall to which the roof will be affixed is of fairly low height, for example a bungalow wall, it is not possible to use a "steep lean-to" roof. This is because the height of such a conservatory at the house wall needs to be substantially higher than the height of the conservatory at its eaves. It is also difficult to use a dual pitch roof, since the conservatory will then have to have a box gutter running between it and the bungalow, which is expensive in the short term and often troublesome in the long term. A solution was the use of low-pitch lean-to roofs with pitches of 5° or even less. These could start at the highest point of the bungalow wall and yet maintain an acceptable internal height up to the eaves. In 1992/3 the market for low pitch roofs had not really been tapped. 9. Just like the dual pitch conservatories before them, lowpitch conservatory roofs were initially fabricated on site by builders who would cut and fit all the components. This would preferably be done using timber and glass for example. Gradually builders began to try and "botch" together roofs using plastic profiles from vertical window systems and the glazing bars from the systems that were being and had been developed at the time for dual pitch roofs, ( i.e. modular component systems for use in conjunction with plain glass sheets) with polycarbonate sheets. 10. Then manufacturers began to produce modular roofing panel systems to make putting together low-pitch roofs easier. These panels would normally be attached to each other, rather than via glazing bars or timber beams for example. However, these roofs were still the poor relations of Victorian-style systems. They tended to be fairly basic in appearance (often looking a bit like the corrugated iron or plastic sheeting you find on carports, very basic lean-to structures, etc) and certainly nobody seemed to have given a great deal of thought to the aesthetics. 11. The design considerations for the different types of roof differed from each other. Designing a dual-pitch conservatory is a bit like designing a half- timbered or a steel framed building. The framework provides the structural rigidity and strength, and then the walls are filled in. In the same way in a dual pitch conservatory (particularly the later, modular component types), extruded aluminium components provide a framework into which sheets of glass, etc fit. Calculating the necessary thickness of the structural components for example is a straightforward calculation of I-values, etc. With modular panels as used in the later low-pitch roofs on the other hand, it is the roof panels themselves that provide the strength and stiffness in the roofs. Whilst there were often stiffening members added, the calculations of how thick the panels needed to be, etc is a complicated one, particularly because of the hollow ducted nature of the panels. The principle of the two types of roof from a structural point of view is therefore rather different, although naturally most of the factors that must be taken into consideration, ( e.g. wind loads, snow loads, etc) remain the same.”
“125. Even if individual features of the design were unoriginal or commonplace (which I return to later), the overall assembly was neither. Mr Savage put it as follows: “I believe that the Ultralite 500 system was groundbreaking because it was really the first time that a designer had designed a system specifically for lowpitch conservatory roofs and had given any great thought to the whole package of the roof, including the panels, the top caps and end caps and so forth. Those roofs made with ‘modular’ panels before this date had not been designed as a whole package in which each component complemented the others. The assembly of the Ultralite 500 system as a whole has an expensive feel-it was a substantial step forward from what was previously available.” “To me in 1992 (and even today) the whole design of the Ultralite 500 system and the individual elements of it, stood out immediately (and still stand out) from the alternatives that were available.” 126. Based on the examples of contemporary designs that I was shown, I agree with this.” “I believe that the Ultralite 500 system was groundbreaking because it was really the first time that a designer had designed a system specifically for lowpitch conservatory roofs and had given any great thought to the whole package of the roof, including the panels, the top caps and end caps and so forth. Those roofs made with ‘modular’ panels before this date had not been designed as a whole package in which each component complemented the others. The assembly of the Ultralite 500 system as a whole has an expensive feel-it was a substantial step forward from what was previously available.” “To me in 1992 (and even today) the whole design of the Ultralite 500 system and the individual elements of it, stood out immediately (and still stand out) from the alternatives that were available.”
“Pinnacle 500 will be in direct competition with the Ultralite 500 system by Ultraframe, which is currently sold through Eurocell’s network of Trade Counters, with total purchases amounting to£2.4m per year, and an external sales value of£3m . This will utilise approximately 30% of the machine and tool capacity enabling us to increase our market share.”
“Reasons for this include • More widely available and cheaper roofs (K2 and Global) and complete conservatories (BHD and Cestrum) that were not lean-to’s. • Ultraframe was “locked out” of one of the industry’s major distributors Eurocell who simultaneously launched a copycat product at a list price slightly less than Ultralite’s and with an ability to give greater discretionary discounts. • Consumers, or a percentage of them, were voting with their feet and choosing the (perceived to be) more aspirational duo pitch Victorian. • Consumers buying at the budget end of the market have been able to choose from a wider range of installation routes, including internet, catalogue, merchants, plastics specialists and, of course, the large DIY retail chains, B&Q and Wickes rather than through professional home improvement companies (our main route). • Product weaknesses Only 1 colour glazing option, 10-year warranty only on white. Perceived colour matching & brittleness issues. Cannot use blinds on PVC product. New building regulations may render the existing panel product obsolete (PVC fire hazard).” • More widely available and cheaper roofs (K2 and Global) and complete conservatories (BHD and Cestrum) that were not lean-to’s. • Ultraframe was “locked out” of one of the industry’s major distributors Eurocell who simultaneously launched a copycat product at a list price slightly less than Ultralite’s and with an ability to give greater discretionary discounts. • Consumers, or a percentage of them, were voting with their feet and choosing the (perceived to be) more aspirational duo pitch Victorian. • Consumers buying at the budget end of the market have been able to choose from a wider range of installation routes, including internet, catalogue, merchants, plastics specialists and, of course, the large DIY retail chains, B&Q and Wickes rather than through professional home improvement companies (our main route). • Product weaknesses Only 1 colour glazing option, 10-year warranty only on white. Perceived colour matching & brittleness issues. Cannot use blinds on PVC product. New building regulations may render the existing panel product obsolete (PVC fire hazard).”
“Each product is aimed at a different segment of the market but there is significant overlap. Concern has been expressed that market demand for lean-to’s is softening and, due to competitive pressures, Ultraframe’s share of the market is declining. This will be challenged later. The twin issues of a softening market and declining market share are major drivers to this project plus the requirement to make Ultralite 500 compliant with the anticipated changes in Building Regulations in 2005 (fire performance, means of escape).”
“ Beyond that the assessment of damages for infringement of a patent is in my judgment a question of fact. There is no dispute as to causation or remoteness in the present case; nor can I see any ground of policy for restricting the patentees’ right to recover. It does not follow that, if customers were in the habit of purchasing a patented article at the patentee’s supermarket, for example, he could claim against an infringer in respect of loss of profits on all the other items which the customers would buy in the supermarket but no longer bought. The limit there would be one of causation, or remoteness, or both. But the present appeal, in so far as it seeks to restrict the scope of recovery, should be dismissed.”