“Payment Terms:- Strictly 30 days from date of invoice, Total Net Amount£ 59,704.50 unless otherwise agreed in writing. The goods detailed on this invoice remain the property of Vacuum & Atmosphere until full payment is received, by Vacuum & Atmosphere, for said goods. For full details please refer to Vacuum & Atmosphere Services terms and conditions, which are available on request.”
“Variation. Except as set out in these Conditions, no variation of the Contract, including the introduction of any additional terms and conditions, shall be effective unless it is agreed in writing and signed by the parties or their authorised representatives.”
“• Nitrogen intake pipework too small in order to operate at 5 bar (rated at 6 bar), MSL will need to get their contractor to expand the intake valve. This may cause a drain on MSL’s nitrogen air supply and so an additional “buffer” tank may be required - AGREED • Furnace to be signed off against the original Abar specs provided with the exception of the temperature (acceptable at 1300°C rather than 1370°C) – AGREED BUT ONLY [TEMPERATURE UNIFORMITY SURVEY] TO 1250C”
“The vacuum furnace was said by VAS to have been commissioned as a low pressure, sub-atmospheric, quench furnace yet is capable of back filling with gas past atmosphere”
“The safety pressure valve is set to 6.6 bar and should have been downgraded to just above atmosphere if the system had been programmed as a low pressure, sub-atmospheric, vacuum furnace”
“The water flow IFM switches on the power-in lead circuits are faulty and do not alarm for a flow fault when the water is turned [off]”
“The water pressure switch mounted on the bottom [of] the water inlet manifold is likely blocked due to incorrect positioning and does not function when the pressure in the vacuum furnace drops. A service valve should be fitted”
“The vacuum furnace does not have a pneumatic pressure switch fitted”
“The heat exchanger in the vacuum furnace is unsafe and currently relies on the pressure switch for water safety, which allows water loss to build up internal pressure. This should be protected by a mechanical flow temperature switch”
“There is no flow switch installed on the heating transformer cooling circuit, which is standard for safety purposes”
“The gas backfill valve should be a spring assisted return on closing in actuator so as to keep the valve closed should pneumatic pressure failure occur”
“The vacuum furnace does not have a high-pressure safety switch (BSP3) to cut gas backfill out and the electrical schematic is wired to KF10”
“The fitting of the air admit filter is not suitable for the high-pressure release of gas through the air admit valve”
“Electrical schematic drawings were not prepared or completed by VAS”
“The vacuum furnace software programme suffers from intermittent issues particularly related to setting values returning to default after the [power] cycle”
“There is no evidence to demonstrate that the vacuum furnace has been tested and commissioned prior to handover”
“We would therefore expect the commissioning records to detail that suitable levels of risk assessment, planning and coordination with the client were carried out. The current handwritten records fall short of that level of detail”
“Highlighted Issues In our opinion, at the moment, this furnace is not safe to use due to many of the safety features either installed badly, not installed or not working. We have listed below essential repairs for your attention. 1. Heat exchanger water safety switch, replace with flow switch. Supply and fit a new IFM type switch in to the existing ½” socket welded in to the pipe work on the water supply side. This would also require a Software and PLC modification as shows alarm at the moment on the HMI screen, but does not stop the cooling fan motor. 2. Move the water pressure switch, clean and fit a service valve. Use the existing switch if not damaged and have ½” socket welded in to existing pipe work, will not need any PLC mod as this works. 3. Fit a flow switch into the water circuit of the heating transformer. IFM type switch can be fitted on the return manifold, on a tee, PLC and software mod required. 4. Fix the 1 & 3 PLI water circuit faults and set up correctly to alarm on mimic. This might be just cables mixed up, but may also need a PLC and software Mod as one of them shows full flow when turned off. 5. Change air admit filter for something fit for application, if over pressure quenching being used in production. Fit a metallic industrial type silencer to withstand gas released from the furnace at any workable pressures above atmosphere. 6. Find high pressure gas safety switch and test or fit if not on furnace at present. If fitted then needs to be tested, if not fit IFM type switch with PLC and Software mod. 7. Fit spring return type actuator to gas back fill valve, to close or keep closed on pneumatic pressure loss. This can be supplied, fitted and tested as standard stock item. 8. Supply and fit a pneumatic pressure switch on to the supply manifold, wire in to PLC and Software as a mod. 9. Change existing vessel gas safety valve set at 6.6 Bar, if only ever to be used at sub atmospheric gas fan quenching. (Not included in price below). Can quote and supply if requested.”
“The Company may at any time set off any liability of the Supplier to the Company against any liability of the Company to the Supplier, whether either liability is present or future, liquidated or unliquidated, and whether or not either liability arises under the Contract”