“The Underwriters will indemnify the Insured: In respect of claims made against the Insured and notified to the Underwriters during the Period of Insurance against civil liability: (a) arising out of the Professional Activities undertaken by or on behalf of Insured…”
“I must record my concern over the ponding of water on the walkways. When I visited the site last week, after heavy rain, there were extensive and deep pools standing on a number of walkways making them hazardous for residents and leading to water and dirt being taken into flats. I am particular concerned that the water is standing against the splayed batten which runs along the fronts of the pods and seals the gap between the sheet vinyl covering of the deck and the cladding on the pod. There was evidence of water emerging from the cladding about three boards up from the decking on one walkway exactly underneath a point where there was evidence of water leaking through from the walkway above into the down stand beam running along the inner edge of the walkway and the face of the pond. It seems to me that if water is standing against this batten there is the possibility that, any slight break in the seal between the batten and the vinyl may allow water to penetrate into the void behind the cladding, which may lead to damage inside flats or early rotting of the cladding. In any event it is not acceptable that water should stand on the walkways which should be self draining”
“Accommodation Pods Settling and Moving Excessively; causing adjoining Roofing and Balconies and Walkways to distort under differential settlement. Service connections also under risk from movement; Potential Internal damage; Tennant [sic] Risk/Danger, and/or Inconvenience. Foundations believed not to have unduly settled – but to be level checked by KCEUL. Investigation presently underway to identify/confirm cause and potential affect/risks”
“Advising KCEUL Designers – Structural; and Architects Advising Sub-Contractor – Volumetric”
“...please could you advise how much settlement seems to be occurring. We would point out that it was always known that settlement/ shrinkage would occur and connections to non-shrinkable elements should have been designed to accommodate this movement. We look forward to your response of the first item, upon receipt of which the undersigned will arrange to visit site to carry out an inspection.” (b) On the 23 February, 2001, Levitt Bernstein replied: “Volumetric informed us that there would be about 3mm shrinkage in each floor zone of the timber Pods. Originally we designed the access galleries to hang from the roof in the same way as the private balconies. If they had been carried out, the galleries would settle with the timber frame and the machaloy rods would remain in tension. However, during the summer of 1999 the design of the access galleries was changed at Kajima’s request to include a column supporting the galleries from the ground, so that the galleries could be erected at the same time as the Pods and be used as permanent scaffolding. The machaloy bars were retained as ‘ties’ to prevent wind uplift of the roof. We understand that the machaloy bars would feature a tan-buckle to allow them to be tightened following shrinkage of the timber structure.” (c) Conisbee’s response on 2 March, 2001 was: “…could you please advise how much lateral deflection has occurred to the vertical ties. From our conversation earlier you believed it to be approximately 150mm. Volumetric Ltd stated that the units will shrink by 2-4mm/floor. This will give up to 20mm downward movement on the five storey. The access walkways were originally design (sic) to be hung from the roof to allow for this movement, but due to the cost of fire proofing the structure was supported from the ground. It was also intended to use the walkways as scaffold, but this never happened. Fixing the walkways to the ground will result in differential movement between the steel and timber structures. It had been intended to allow for tensioners in the rods or ties, but these were omitted due to costs. The high level ties are 1840mm long, a 20mm differential movement will produce a lateral deflection of 150mm. The lateral deflection should reduce with the storey heights, the deflections should be reduce [sic] as the building curves away from North St. The deflection of the ties is not an immediate structural concern. The ties are required to take load if there is a fire on the lower floors and the column fails. The compression of the rods should exert 4.5kN load on the roof which can be resisted. The building had been designed with the shrinkage in mind. The walkways are bolted to the timber frame with a pin joint. Our GA’s show the level difference between the front and back edges of the walkway required to provide a fall away from the building once the shrinkage had taken place. The fall was not put into the walkways during fabrication. So there will be a fall across the walkways back to the building which may cause weather proofing problems & staining. To sum up structurally the bowing rods are do [sic] not to cause a structural problem, only an aesthetic one…”
“I…have now received a response from the insured confirming that they have reconsidered the present status of the PODS movement and although the settlement has stabilised, the design and construction is at an (up to) 5 storey timber structure, which has not previously been tested. They have asked for the file to remain open and they will check the situation in 12 months time and report on the outcome. You will notice that they have made no comment as to any causation and I am attempting to find out whether any further information on this can be provided by Kajima.”
“The information requested is as follows:- 1. Investigation 1.1 The walkways are supported, down to ground level on foundations, which are independent from the accommodation units (PODS). The roof covering support structure is fixed to the top level of PODS and that the Walkway supports, by hanging rods (tie bars). The tie bars have the facility for limited adjustment. 1.2 The tie bars were visibly inspected and found to be deflecting. 2. Actions 2.1 Adjusted tie bars (shortened) to bring back to vertical. 2.2 Adjustments not made to walkway surfaces to regularise levels, as movement taken upon existing gradients. 2.3 Presently no further additional settlement has occurred (visibly); and original settlement is being assumed to be ‘initial settlement’.” 1.1 The walkways are supported, down to ground level on foundations, which are independent from the accommodation units (PODS). The roof covering support structure is fixed to the top level of PODS and that the Walkway supports, by hanging rods (tie bars). The tie bars have the facility for limited adjustment. 1.2 The tie bars were visibly inspected and found to be deflecting. 2.1 Adjusted tie bars (shortened) to bring back to vertical. 2.2 Adjustments not made to walkway surfaces to regularise levels, as movement taken upon existing gradients. 2.3 Presently no further additional settlement has occurred (visibly); and original settlement is being assumed to be ‘initial settlement’.”
“We believe that we need to assess the position working between two basic suppositions:- 1. Timber frame elements of the construction have settled and shrunk beyond that which would be reasonable (sic) expected and the structure still is ‘live’. 2. The construction sequence is such that the timber frame elements had already started to settle and shrink prior to installation of the steel supported elements, which could have resulted in the walkways being installed with at less than the intended cross falls. Following which the timber frame has settled and shrunk within normal parameters but has resulted in a reverse cross fall. It is probable that the likely cause of the problem lies somewhere between the two. With respect to the bowing of the steel ties between the top of the walkways and the eaves level, we would point out that the extent of movement required to change the load in these ties from tension to compression could be relatively small. For example, a 5mm shortening in a 2000 long straight bar will cause it to bow with a deviation at mid length of approximately 60mm from the previous straight bar. The buckled shape of the bars observed on site may therefore be the result of relatively small amounts of movement.”
“There are severe falls in the floors of the majority of the flats. These are results of: Large variations in the levels of the floors, Excessive deflection of the floors, and Misalignment of the supporting trimmers. The floating floor in all the flats appears to be very flexible and this flexibility is due to: The severe falls in the floors, The fact that the chipboard deck is laid parallel with the joist, The OSB3 structural deck is thinner than recommended and the free edges are not supported, There being no herringbone strutting between the joists. Water has entered the construction of the floor causing [dampness] to the acoustic boarding and OSB3 structural deck, neither of which is suitable for use in wet conditions. Door openings are distorted due to poor control of the levels during construction... Major remedial works are necessary to make good these defects, to bring the building back to a state considered to be good practice and to ensure that it survives for its design life without needing excessive maintenance.”
“The second report was commissioned as a result of continuing issues with regard to shrinkage associated with water penetration at the flats. The recommendations on page 24 identify the principal sources of concern and their causes during the construction period. These problems have previously been brought to your attention, both in site meetings during the contract, and subsequently in correspondence from our Mr Jardine. In addition to the issues both internally and externally, I should also advise that in view of the ongoing problems with the security gate to the car park, I have arranged a detailed inspection which indicates that the original installation was put together with incompatible equipment. My Trustees are most concerned that the construction defects at CASPAR House should be remedied as soon as possible so that the residents do not experience further inconvenience, and that the reputation of the Foundation is not damaged. We also wish to bring under control the considerable losses in respect of repairs and voids incurred to date. In this context, the proposals in the brief report from James Lupton Construction dated24 January 2003 suggesting that the movements in the building should be monitored over a twelve month period are not acceptable to us. I have instructed DAC Wood and EC Harris (Quantity Surveyors) to prepare documentation and subsequently invite tenders for all the remedial work. Copies will be sent to you in due course. You may inspect the building by agreement at any time, both before and during the remedial works. The Foundation will be looking to Kajima to full recompense for its costs and loss of income.”
“The situation remains complex and potential costs/recharges/liability remain not insubstantial. The actual scope, and responsibilities are still under severe debate, though remedial inspection, and some remedial works have commenced. Meanwhile:- 1. The remedial works to the “PODS Settlement” includes attention to the steel external wall post. These are not the responsibility of Volumetric. 2. Considering the consequence of costs being incurred or likely to be incurred, by ourselves and the Employer (which includes decant and compensation costs to tenants), there will be substantial additional costs arising. Taking account of the foregoing, it is very likely that the (direct) claim from [Kajima] to Volumetric will (alone) substantially exceed£50,000.00 .”
“…I am reviewing files for end of year purposes and I really need to have a better idea of Kajima’s potential PI exposure on this as the claim for alleged defects is, I understand,£961,000 . As recommended by Crawford, TUIC have no reserve on the file, except for fees, as they did not believe Kajima would have an exposure, or not one that would exceed the£50K Excess. This may still be so but we really need to address the issues ASAP and determine whether a reserve should be carried into next year’s figures. Could you please help me to carry out a thorough review of the issues by eliciting a response from Barry [Cockayne of Kajima] before the end of the year?...”
“…it can be seen that maximum reading change across the building is less than 2mm and that the differences over the 12 month period are smaller than those [over] the six month period. It would appear that any movement occurring to the structure is small and the overall reading summaries would suggest is primarily composed of a seasonal component with a reduction in height during the winter months due to thermal shrinkage and a recovery in the summer. It is likely therefore that the building movement due to drying shrinkage of the timber frame is now substantially complete.”
“On the basis of the various reports that have been made available, it would seem that there could be a valid claim under the policy to some extent, but the reports are unclear at this stage in regard to the following:- 1. What exactly are, or were, the errors and/or omissions in the design for which you believe you could have liability as design and build contractors? 2. What remedial works need to be affected so as to correct the result of each error/omission? 3. What is the projected cost of this work in respect of each breach of duty? 4. What direct financial losses will be incurred by the Principals as a result of these works?”
“As the basis of the construction was a timber frame, it was anticipated by all parties that a certain amount of settlement would occur to the structure. However from a relatively early stage it became apparent that the level of settlement occurring was greater than expected. The situation continued in this way (with insurers generally unaware of the potential severity of the problem) until early this year. We now understand that the extent of the settlement is significant. The main problem this has caused is with the walkways surrounding the pods on each level. The walkway structure (which may be independent of the pod structure) has stayed in place but the settlement of the pod structure has pulled down the inner edge of the walkways. This has led to the walkways being higher on the outer edge than the inner edge and this has had the effect of any water hitting the walkways running down into the structure. Significant water damage has occurred to some of the pods. Substantial repairs are now needed (which will involve moving the affected inhabitants out of their flats) and it is estimated that costs associated with these repairs could be anywhere between£900k and£2.2m . The Insured’s view is that most of the problems are design issues and liability needs to be shared between those involved in the project. Volumetric for their part are believed to be [in] voluntary administration and have issued a take it or leave it£300k offer to the Insured. With the improved level of information we are now moving to fully investigate this claim and this investigation is being performed under a reservation of rights. We have serious concerns regarding the level of investigation undertaken by the Insured to date and the manner in which Insurers have not been kept up to date. …Kennedys are currently undertaking a review of all available documentation…” …Kennedys are currently undertaking a review of all available documentation…”
“..The findings of such inspections could have major implications for the safety of those who currently occupy the building…”
“As we have indicated the Insurers’ decision on parameters for the negotiations with Volumetric and Rowntree is required as a matter of extreme urgency. You will appreciate that with the potential consequences of delay we have to set a deadline for that decision. Accordingly if we have not heard from you within 7 days of this letter, we will have no alternative but to conclude we are in dispute and instigate the dispute resolution provisions that are provided for under the Policy. However, clearly we would prefer to resolve this matter by other means. We are therefore very happy to meet the insurers and yourselves as loss adjusters in order to reach agreement without recourse to more formal routes; but any such meeting would have to be held in the very short timescale and would require all parties to attend with authority to conclude in agreement.”
“The initial computer modelling and the past performance of the building provided confidence that the building in its current condition has sufficient redundancy and load sharing mechanisms to be able to withstand high wind loading and remain stable.”
“…The letter seeks to reassure the Insured that there is no hidden agenda in their detailed enquiries, such as compliance with Policy Conditions such as Notification, for example, and that Insurers are satisfied that the claim will be considered under the policy insofar as the Insured can demonstrate that it arises from the Insured’s Professional Activities.’ The attached letter dated10 August 2005 was drafted by solicitors but signed by Mr Cameron: “I can confirm [TUIC] accept that, insofar as it is proved that the losses complained of arise out of ‘Professional Activities’ (as defined under the policy) filed on behalf of Kajima, then the policy will respond, subject to other terms and conditions, such as the policy deductible, or deductibles as previously discussed.”
“In our preliminary examination of the building in early August we mistakenly assumed that the roof and the steelwork contributed to the lateral stability of the building overall. Subsequent investigations and discussions…have indicated that this is not the case. The result is that current indications do now show that this building cannot safely resist designed wind loads in accordance with current British Standards code of practice and contemporary good practice guidance. We therefore recommend that you erect a temporary support structure to provide lateral stability as soon as possible.”
“Inadequate factor of safety against overturning. Inadequate strength of wall panels for racking and vertical load. Inadequate provision against disproportionate collapse. Inadequate strength and stiffness of floor structure. Inadequate strength of roof structure and its supports.”
“(B) The Building suffers from catastrophic defects (‘the Defects’) which Defects and/or some of them render the Building unfit for human habitation and which the Foundation attributes to Kajima’s breaches of the Contract for which it holds Kajima liable. (C) Kajima has expended to the31st August 2006 the sum of not less than£1,943,531.83 in investigative and remedial works and other matters connected with the Foundation’s claims. (D) Further, it is agreed that pursuant to the Contract (and without prejudice to Kajima’s rights to recover for the same against third parties…) Kajima is liable for the Defects and that the Defects were caused by Kajima’s breaches of contract. The Defects and the costs (excluding costs referred to in Recital C) of rectifying them are set out below: a. Floors£721,157 b. Racking resistance£1,006,129 c. Provisions for robustness£89,359 d. Resistance to overturning£1,417,532 e. Balconies and walkways£427,081 f. Roof structure£793,285 g. Non-structural defects£221,089 h. Loss of Rent during the works and mobilisation£511,339 i. Financing costs during the works and mobilisation£347,127 Total£5,534,098 (E) Thus, the total cost of remediating the Building (excluding costs referred to in Recitals (C) and (F)) is no less than£5,534,098 . Kajima is liable to pay damages to the Foundation in at least that amount. (F) In addition, the Foundation incurred costs and expenses of£814,968.95 as particularized in Schedule 2 hereto in respect of which it was agreed that Kajima’s liability would be£755,000 . The Foundation has deducted from that figure a sum of£300,000 which it owed to Kajima and the Foundation has received the sum of£250,000 on account from Kajima. The Foundation is owed the balance of£205,000 . This sum will be paid by Kajima upon completion of the Purchase Contract referred to in Recital (J) below... (I) The parties have further agreed that: a. The sale price of the land and premises on which the Building is situated (the “Property”) in the state which it should have been in but for the Defects, and which is more particularly described in Schedule 1) and to include the Building is£4,750,000 ; and b. The residual value of the Property with the Building in its current state is£1,250,000 ; and c. Therefore the sale price less the residual value of the Property is£3,500,000 ; and d. The costs of remediation to the Building, excluding costs referred to in Recital C, is£5,534,098 ; e. Therefore the Building is beyond economic repair. (J) In the premises, the parties have agreed that Kajima will purchase the Property from the Foundation for the sum of£4,750,000 on the terms set out in the Purchase Contract annexed at Schedule 3 hereto…”
“I think it is possible that there may be some unknown and unidentified design deficiencies in a particular building”