“This International Standard specifies a test method that simulates a fire that under well ventilated conditions starts in a corner of a small room with a single open doorway. The method is intended to evaluate the contribution to fire growth provided by a surface product using a specified ignition source. …. The method is not intended to evaluate the fire performance of a product.”
“any part of a building that constitutes an exposed surface on the interior walls and/or the ceiling such as panels, tiles, boards, wall papers, sprayed or brushed coatings”
“11.1 The product to be tested shall, so far as possible, be mounted in the same way as in practical use. 11.2 In cases where the product to be tested is in board form, the normal width, length and thickness of the boards shall be used so far as possible. 11.3 The product shall be attached either to a substrate or directly to the interior of the fire room. The mounting technique (for example, nailing, gluing, using a support system) shall, as far as possible, conform to that used for the product….”
“In the five mini room corner tests the following products will be tested: 1. Kingspan sandwich panel 2. Sandwich panel based upon rock wool core (Eurobond) 3. Rockwool DuoRock roof board 4. Kingspan TR26 polyisocyanurate 5. Kingspan Kooltherm phenolic foam roof board The above tests will show that sandwich panels based on polyisocyanurate foam will result in rather quick flashover and that the naked polyisocyanurate foam will go to flashover within a few seconds. These tests compared to the rock wool based sandwich panel and the Rockwool roof board will show that the choice is a “black and white issue”
“(a) Demonstrate in a visual manner the difference between combustible and non-combustible insulation when exposed to a realistic fire scenario in a building. …. (c) To convince attendees of the dangers of using combustible insulation in buildings – and to be aware of the real facts. .… (e) Remind attendees that under the RRO [the RRFSO] they are responsible for assessment of the fire risk in their buildings, and liable for the consequences.”
“….a demo and its aim is to give a representative picture of how these products perform in a large scale test…. We also insist this doesn’t reflect how the product is actually configured in the final building but we think it is important that people are aware of the performance of the different products when they come to the design of a building and taking into account the actual performance of a product and taking that seriously when designing a real fire-safe building.”
“….that a market-leading 75mm thick sandwich panel system with steel faces and a PIR core flashed over in 12 minutes and gave a peak HRR of 2MW at the time of fire extinguishment in the tests made by SP. This used PIR described as Firesafe. The behaviour of plastic foam without a fire protecting barrier is, as expected, far worse.”
“Today we plan to demonstrate, under fire attack, of materials commonly used in the building industry. Some of these products – all of which are available from merchants throughout the UK and throughout Ireland – carry a marketing label describing them as: ‘Fire Safe’. So – how safe is the description ‘Fire Safe’? The only way to learn is to subject materials, systems, and products to testing procedures which evaluate their performance in a situation of real fire and then categorise the results into a schedule of performance which represents the integrity of that product in its designed usage. With today’s simulations we are going to watch some demonstration fires in rigs illustrating some of the real fire risks of installing comparative insulation products in buildings. The difference in performance is for you to witness – and for you to judge.”
“Each of these five main rigs represents insulation materials set into a building structure –being some of the materials you have already seen in the small scale demonstration. These ‘Room units’ are going to be lit in sequence so that we can concentrate on the performance of each material as that fire progresses.”
“Room Unit 3 ignited And so we start our third cubicle. This is another roofing application. This one is the Kingspan TR26 Roof Board polyisocyanurate foam – and this is marketed as fire-safe and has Loss Prevention Council approval. You can see how quickly this product takes up the fire load. (flashover demo) Remember too that what we are watching is just a small demonstration room with only a limited quantity of insulant but as building regulations require increased insulation thicknesses this potential fire load will continue to increase.”
“Next up is a panel, again marketed as ‘Fire safe’. This is the Kingspan KS 1000 sandwich panel – the core being polyisocyanurate. So this time the material is protected by steel sheeting. Nearly 1 minute and already the dark smoke is appearing. So, we are now into the 3rd minute of this cubicle and significant smoke development is coming from the door of the rig. And again I would just remind people of the difference between something labelled ‘Fire Safe’ and a product classed as non-combustible. These panels produce even greater fire-fighting extinguishing problems – the fire is in the core between the sheets and the water jet partly bounces away! So if we compare our first four rooms we see how the non-combustible products have avoided increasing the fire danger. The implications, especially regarding escape time, as well as structural damage, are really quite dramatic.”
“Room Unit 5 ignited Room unit number 5 is the Kingspan K11 - Phenolic foam. Again, I'm sure you will all remember the small scale demonstration that we saw a relatively better resistance from the small flame applied to the Phenolic Foam , where it formed as a “char’’ – perhaps Phenolic is the way forward on the foam products? Just over ½ minute and so far so good. The one that just charred earlier is now well alight. I think it demonstrates beyond doubt that even the most ‘fire-safe’ category of foam insulation product, which this is, cannot perform comparably with the non-combustible products such as we can still see not burning in units 1 & 2. And really, the only comparison you can make is the very obvious one that the non-combustible option is the only choice if fire safety is one of the key criteria.”
“So as we complete our session, it could be worth taking one more look at the ‘Rooms’ which featured a Rockwool Roofing product, and a Eurobond Panel. There is still nothing happening. So Ladies and Gentlemen, probably the last and most vital question to ask is:- How can you ensure that the insulation materials you specify are truly fire-safe?There’s one simple answer: Specify and install non-combustible products and, for those products where CE marking is possible (which is now for most standard building products) look for the Euroclassification A1 or A2. All Rockwool insulation is non-combustible as defined by BS EN ISO 1182 and all CE marked Rockwool products are in those Euroclasses A1 and A2. That means they are ‘Fire-Safe’ – in other words – it is an accurate description!”
“Q. It would be obvious to everyone at the demonstration, even the financial analysts, that the rival products that you were testing were Kingspan products, even though you were not using that name. A. I think being in the UK there is a situation that if you focus on plastic foam products, Kingspan is implicated in that, yes.”
“. . . Whilst what you see today is a demonstration and not an official test, we hope to provide a visual impression of the effects that may be observed when these types of insulation materials are tested in the official ISO 9705 full scale room-corner test . . .” “. . . the demonstration rigs are NOT designed to replicate how the product would be constructed on-site or the product’s fire performance in its end-use but they ARE designed to indicate the difference in behaviour between non-combustible and combustible insulation material and composites when directly exposed to a naked flame”
“So – how safe is the description ‘Fire Safe’? The only way to learn is to subject materials, systems, and products to testing procedures which evaluate their performance in a situation of real fire. Then categorise the results into a schedule of performance which represents the integrity of that product in its designed usage – a schedule in which everyone can place trust, designers, constructors, underwriters, legislators, - and users. With today’s simulations we are going to watch some demonstration fires in rigs illustrating some of the real fire risks of installing comparative insulation products in buildings. The difference in performance is for you to witness – and to judge for yourselves. As you have seen, behind me there are five cubicle type compartment rigs with doors to show the materials used inside. These represent insulation of a typical structure. Equal fire loads will be applied to each ‘Room’. This will be done with a calibrated gas burner. You might consider this fire load to have arisen – say – following a wastepaper basket fire.”
“See how quickly this product takes up the fire load, and starts to emit large volumes of smoke. If occupiers were trapped in this ‘room’ they would already be under extreme hazard from this smoke. Imagine now, that a fire-fighter enters this room during rescue operations. The smoke has built up to an uncertain pressure and is now very hot.”
“All it needs is an injection of oxygen, such as a window component collapsing and . . . . . . he is met with backdraft . . . . . . and the deadly effect of ‘flashover’ occurs. All the free carbon in that dense smoke has instantaneously combusted to create an explosive effect. Remember - what we are watching is just a small demonstration ‘Room’ with only a limited quantity of insulant but, as Building Regulations require increased insulation thicknesses, this potential fire load will continue to increase. This is just a demonstration which simulates conditions that could be experienced in real fire situations in everyday life, in everyday buildings. These are the conditions which are not just a threat to occupants, but also to the fabric of the building and the building itself - possibly leading to a total loss.”
“After the first 1½ minutes we can already see some development as the source fire penetrates the panels, first through the jointing system, which has been installed following the manufacturer’s instructions, and seems to be a weak point. We are now into the 4th minute of this fire and significant smoke development is coming from the door of the rig. One can imagine the conditions inside, for instance a hotel room, or a school corridor, in a real fire. Available escape times may have to be very short to prevent a tragedy occurring.”
“As with the small flame demonstrations, the room corner rigs are designed to indicate the difference in behaviour between various insulation materials and composites when directly exposed to flame. This time, both the size of the flame and the quantity of insulation used, obviously, are greater. The room units will be lit in sequence so that we can concentrate on the performance of each material as the fire progresses. Now, we expect to see the evolution of products of combustion as we witness this you may be able to imagine the effect that smoke obscuration and debilitating gases could have on someone attempting to escape from a building, say, but also highlight the often ignored consequences of fire. Now I mean those associated with environmental pollution, pollution from the fire fighting run off water and the other related health hazards. These should really be considered together with other consequential costs such as those concerned with evacuation and transport, closures in affected areas and not least additional fires which may be caused by burning brands and sparks.”
“So that's probably into about, coming up to a minute and a half and you can see there is some smoke developing now, coming out of the door of the rig and one can imagine the conditions inside you know something like a hotel room, school corridor and should a real fire lead to the development of such quantities of smoke then from whatever source or combination of combustible materials the available escape times may have to be very very short here. If you have get out from the school corridor or hotel you are going to have to get out very, very, very quickly as you will see in a minute as this captures. And again, 2 minutes keep you eye on the degrees C there, number 4 at the top 124, 126 climbing. We'll expect this to up to about 3 minutes you will start to see some significant differences, 145 degrees now and climbing. Inside that or inside a school corridor you would be properly choking by now and really looking for a way out, hugely dangerous.”
“I think it is important to highlight that this is one of the tests that products are being exposed to and this definitely gives the clear picture how different products can contribute to a fire.”
“Unbelievable, 3 minutes is no time is it?” “It’s the smoke that kills a lot of the time isn’t it?”
“Despite the inclement weather, Howard was very impressed with what he saw at Wembley and is keen to follow this up in more detail over the course of the next couple of weeks. He was particularly keen to link the DVD footage to the site. 5 other journalists also called us yesterday to find out when they would be able to get hold of the DVD footage they saw in the press lounge on the plasma screens …. ”
“ Last week I was at fire demonstration organised by Rockwool and held at Wembley ….Rockwool manufacture a range of non-combustible stone wool insulation materials and these were pitted against a variety of plastic and foam based insulation materials to compare their real fire performance.”
“Follow-up press pack and DVD sent to 50 non-attending press”
“To show the real difference in fire behaviour between non-combustible stone wool and insulation based on polyisocyanurate or phenolic foam, we will put the different materials to a large-scale fire test: the ISO 9705 room/corner test simulates a fire in a room and it was used as the large scale reference test when developing the Euroclass system.”
“The gas burner in the room corner is turned on. After only 20 seconds a smoke layer starts to build up under the ceiling. The hot smoke becomes denser and starts to ignite. After just 40 seconds the first flames come out of the doorway. According to the manufacturer this product has achieved market leading levels of fire performance and is certified both by the Loss Prevention Certification Board and Factory Mutual. The fire intensifies and after just 1 minute and 30 seconds the entire room is engulfed in flames. The test is stopped and the fire extinguished.”
“After 10 minutes the gas burner is increased in intensity to 300 kilowatts. The smoke intensifies and in less than 30 seconds the heat prises the first joint in the ceiling open and flames emerge from the core of the panel. The smoke layer under the ceiling soon increases considerably. The entire ceiling is now involved in the fire. After 11 minutes and 20 seconds the first flames come out of the doorway. The fire spreads rapidly. It is now very intense. In its product literature, Kingspan writes: “The Association of British Insurers (ABI) state that external claddings that are LPCB approved to LPS 1181 can be classed as ‘Non-Combustible Building’. These pictures don’t exactly add credibility to this claim. After 13 minutes the test is terminated. Even after the test has been terminated flames are still emerging from joints between the panels. The fire has severely damaged the sandwich panels. The fixing of the joints has prevented the panels from complete disintegration and collapse. Yet it should be noted that these joints were fixed at considerably closer distances than those recommended on the Kingspan Panel website. Hence the joints in this test were stronger than those used on a normal building site.”
“Not all Kingspan products use polyisocyanurate insulation. Will we prevent flash-over if instead we test a different plastic? Kooltherm K11 consists of a 90 mm phenolic-foam core and is used as roof insulation. The top facing, which is intended to face upwards towards the roof covering, is a bonded bitumen-coated Perlite board. The lower - tissue based - facing will be exposed to the flames of the burner - as it would be to flames coming from inside a building.”
“Soon after the start of this test the product in the corner behind the burner becomes discoloured. Under the ceiling the smoke layer starts to ignite. After 2 minutes the smoke layer under the ceiling becomes less intense. No flame spread is observed on the product until …, after 10 minutes, when the heat load is increased from 100 to 300 kilowatts – equal in strength to a burning armchair. The product ignites once again and thick smoke forms under the ceiling. Flames spread down the walls and 30 seconds after turning up the heat load the first flames come out the doorway. In its product literature Kingspan claims that: the “fire performance can be equivalent to mineral fibre”
“Fire safe with certainty…. Or Fire safe with doubt?”
“This is a large scale ISO 9705 room corner test conducted under laboratory conditions showing the fire behaviour of Rockwool, PIR and phenolic foam insulation”
“New fire safety rules affecting most non-domestic buildings in England and Wales came into force on1st October 2006 .The Regulatory Reform (Fire Safety) Order 2005 underlines the switch from fire protection to fire prevention and the foundation to this is a new emphasis on fire risk assessment. The new Approved Document B of the Building Regulations also reflects this and for the first time designers are being asked to complete a fire risk assessment as the first stage of the design process, to identify fire risks at an early stage and try to remove them. An example would be to remove all combustible materials from areas of risk. When specifying products references to fireproof, firesafe, self-extinguishing and fire retarding, for example, may be interpreted as the equivalent of “non-combustible”
“Polyisocyanurate foam insulation is not the only type of plastic insulation used in the construction industry. Phenolic foam plastic insulation may be thought by some to have a superior fire performance. The next test uses Kingspan Kooltherm K11 and consists of a 90 mm phenolic-foam core, which is used as roof insulation. The top facing, which is intended to face upwards towards the roof covering, is a bonded bitumen-coated Perlite board. The lower - tissue based - facing is exposed to the flames of the burner - as it would be to flames coming from inside a building. Soon after the start of this test the corner behind the burner becomes discoloured. Under the ceiling the smoke layer starts to ignite. After 2 minutes the smoke layer under the ceiling becomes less intense. No flame spread is observed on the product until 10 minutes after the start of the test, when the heat load is trebled. The product ignites once again and thick smoke forms under the ceiling. Flames spread down the walls and only 30 seconds after turning up the heat load the first flames come out of the doorway. After 11 minutes the entire room is engulfed in flames and the test is terminated.”
“This video has shown how five different products react in the ISO 9705 test. As with all fire tests the results must be used as just one part of a fire design and fire risk assessment. Although designers should always remember the limitations of all fire tests and not put too much reliance on one particular test or standard, the performance of commonly used products when exposed to fire should be a matter for careful consideration. Common sense is always a good starting point - If all materials used in a building are non-combustible it is more likely that the final design solution will deliver low fire risk.”
“The Rockwool fire test - This is a large-scale ISO 9705 room corner test conducted under laboratory conditions, showing the fire behaviour of Rockwool and PIR plastic foam insulation.”
“Fire is a complex phenomenon that can create serious dangers to life and property. As a result fire requires a designer to exercise a duty of care and to assess and advise upon all possible fire risks. New fire safety rules affecting most non domestic buildings in England and Wales came into force on1 October 2006 . The regulatory reformFire Safety Order 2005 underlines the switch from fire protection to fire prevention and the foundation to this is a new emphasis on fire risk assessment. The new approved Document B of the building regulations reflects this and for the first time designers are being asked to complete a fire risk assessment as the first stage of the design process to identify fire risks at an early stage and try to remove them. An example would be to remove all combustible materials from areas of risk. When specifying products, references to fire proof, fire safe, self extinguishing and fire retarding, for example may be interpreted as the equivalent of non-combustible. Designers have to be aware of the risk in specifying materials that are not actually non-combustible. The accurate identification of combustible and non-combustible materials is one of the foundations of fire risk assessment and the elimination of fire hazards. Non-combustible materials are defined by the Building Regulations applicable to all parts of the United Kingdom and the Republic of Ireland. In accordance with these Regulations, the mineral wool insulation materials shown in this video are non-combustible. The ISO 9705 room corner test does not determine whether a material is combustible but simulates a fire in a room in order to evaluate the contribution to fire growth made by construction products. The following ISO 9705 fire tests have been undertaken to indicate the difference in behaviour between non-combustible and other insulation materials when subjected to this internationally recognised large-scale fire-growth test. As with all fire tests and fire tests standards the results of these tests must be used as just one part of a fire design and fire risk assessment. No direct inference should be drawn from these tests regarding the fire performance of finished, on-site constructions - on-site performance may be affected by factors not addressed by this type of individual ‘product’ or ‘component’ fire test. This test demonstrates the reaction of these materials when exposed to a naked flame.”
“This video has shown how different products react in the ISO 9705 test. As with all fire tests the results must be used as just one part of a fire design and fire risk assessment. We remind you that no direct inference should be drawn from these tests regarding the fire performance of finished, on-site constructions - on-site performance may be affected by factors not addressed by this type of individual ‘product’ or ‘component’ fire test. This test demonstrates the reaction of these materials when exposed to a naked flame. However, the fire tests do indicate the difference in behaviour between non-combustible and other insulation materials when subjected to an internationally recognised large-scale fire-growth test. Although designers should always remember the limitations of all fire tests - and not put too much reliance on one particular test or standard - the performance of commonly used products when exposed to fire should be a matter for careful consideration. Common sense is always a good starting point. If all materials used in a building are non combustible, it is more likely that the final design solution will deliver a lower fire risk.”
“Are you aware of the fire risks that may be involved if non-combustible insulation is not specified in your building? Be sure to specify non-combustible insulation There is no room for doubt where fire safety is concerned. Protecting a building and its users is critical.Approved Document B, the Regulatory Reform (Fire Safety) Order 2005 and LPC Design Guide demand a pro-active approach to managing risk. Failing to address all the issues could potentially leave you exposed to criminal prosecution or litigation. Witness the difference between certainty and doubt The enclosed DVD demonstrates the difference in fire performance of common insulation materials. You may be surprised to see how different products perform.”
“Watch the DVD attached to the front cover of this issue to see a live demonstration of how different insulation products actually perform when subjected to fire in test conditions…”