“An oral, pharmaceutical preparation stable to discolouration containing omeprazole as the active ingredient characterized in that it is composed of core material in the form of small beads or tablets containing omeprazole together with an alkaline reacting compound, or an alkaline salt of omeprazole optionally together with an alkaline reacting compound, and on said core material one or more inert reacting subcoating layers comprising tablet excipients which are soluble or rapidly disintegrating in water, or polymeric, water soluble, filmforming compounds, optionally containing pH-buffering, alkaline compounds between the alkaline reacting core and an outer layer, which is an enteric coating.”
“As an alternative to tackling the problems head on, one could develop an alternative formulation system designed, say, for buccal, sub-lingual, transdermal or rectal administration, thereby avoiding the need for an enteric coating altogether. However, rectal administration is often unpopular with patients. And I do not know whether omeprazole can be absorbed via the transdermal route, or by buccal or sub-lingual administration. Thus, a further research programme would likely have been required .”
“[The worker in the field] would have investigated (as another possible source of the discolouration problem) the quality of the synthetic polymers used in the formation of enteric film coats. Polymers may include trace amounts of monomers from which the polymer chains are synthesised, or of initiators used to promote the polymerisation reaction. Although I have not encountered this as a problem, the monomers and initiators are likely to be much more reactive than the enteric coating polymer itself, and thus would be more likely culprits than the enteric film-formers themselves.”
“One could simply decide to accept the discolouration of the formulation, or even to hide it using a pigmented film coating or an opaque coloured capsule. However, ignoring the problem is likely to cause problems with patient compliance, since patients finding variations in the colour of their medication may fear the product had “gone off”
“6.6 As part of the pre-formulation studies, I would have carried out compatibility tests between omeprazole (and the salts if shown to be more stable) and each of the standard excipients used in oral dosage forms. From the results of the stability tests, (para 6.3 (ii) above) I would have realised that the rate of degradation at the stomach pH range (less than 4) was so large that in order to achieve acceptable oral bioavailability, omeprazole would need to be in an enteric coated dosage form. I would have included an enteric coating material, most certainly Eudragit L30 (with which I was familiar at the time) and one or more of the other enteric coat materials such as HPMCP, PVPP or CAP in the compatibility studies. 6.7 In the compatibility studies omeprazole (and the salts if shown to be more stable) would have been mixed individually with each excipient and the powder mixture would be stored at different conditions (typically 20ºC, 40ºC, 40ºC/80% relative humidity and 60ºC). The mixtures would have been examined periodically at appropriate time intervals for signs of degradation. The degradation may have been seen visually as a change in appearance (colour, aggregation, odour ) . Any discolouration would have been considered significant. An assay would be carried out on the mixture using the analytical methodology developed during the forced degradation studies. The mixture would also be examined by thin layer chromatography to look for known and unknown impurities and degradation products and the moisture content of each mixture would have been measured. These studies would have determined which excipients could be used without causing degradation. The sensitivity of the mixture to moisture would have been shown by comparison of the results obtained after storage at 40 o C with those obtained after storage at 40 o C/80%RH. 6.8 … Given the results of the Patents which show that a discolouration is seen when an enteric coat is applied directly to an omeprazole core (example 1(I) in table 3), I would expect to have found discolouration in my compatibility studies even though my studies were on the powder mixture. Any such discolouration would have been unacceptable.”
“Preformulation testing is the first step in the rational development of dosage forms of a drug substance. It can be defined as an investigation of physical and chemical properties of a drug substance – alone and when combined with excipients.”
“Stability with Excipients Drug-excipient studies are designed to assist in selecting a basic list of excipients, which can be successfully used in the final dosage forms. Lactose, starch, stearic acid, magnesium stearate, dicalcium phosphate, calcium sulfate, and sucrose are some of the substances that are routinely tested in combination forms.”
“It is well known that the preparation of tablets involves the use of so-called ‘inert’ ingredients. Excipient or adjuvant materials are added as binding agents, lubricants, disintegrants, diluent, or coating materials and are necessary for the preparation of good-quality drug product. Since these ingredients often constitute a considerable portion of the tablet, the possibility exists for drug-excipient interactions to influence drug stability, dissolution rate, and drug absorption; …”
“ Drug Substance-Excipient Interaction – Drug substance-excipient studies are designed to determine a list of excipients that can be used routinely in the final dosage forms. Lactose, sucrose, calcium sulfate, dicalcium phosphate, starch and magnesium stearate are some of the substances routinely tested in combinations. Some basic observations with the drug substance and/or its salt form can sometimes dictate what excipients can be used. For example, one would not consider using sucrose or lactose if the drug substance being considered is a primary amine. This system has the potential for interaction to form a colored compound readily detected by a color change. … At this point in the stability evaluation, which is a preliminary screening process, it is not necessary to know exactly how much has degraded. It is an all-or-none effect. The search is for the excipients that have no effect on the stability of the active ingredient .”
“FORMULATION General Principles – Recognition of the risk that “inert” excipients in tablet compositions might lead to undesirable effects on the stability or bioavailability of the drug has led formulators to exercise caution in the selection and inclusion of such additives. This selectivity requires a greater understanding of the inherent physical and chemical properties of excipients so that within the framework of processing necessities there will be no interference with the ultimate quality of the finished product”
“When developing a dosage form the choice of excipients is restricted particularly if the same formulation is to be marketed in several countries. Limitations include the compatibility of excipients with the drug in question … Several types of drug-excipient interaction can occur, such as adsorption and changes in equilibrium solubility, partition coefficient and dissolution rate. Many drugs form complexes with macromolecules such as cellulose derivatives, gums and non-ionic surfactants commonly used as excipients; the effect may be to increase or decrease absorption. So-called solid-solid interactions between insoluble drugs and excipients occur most readily in aqueous suspension but there is normally sufficient moisture present in a solid dosage form to induce the same effects. Polyvinylpyrrolidone, frequently used to prepare tablet granulations, interacts in the solid state with several drugs of low solubility including salicylamide and griseofulvin with a significant increase in the dissolution rate.”
“Possible incompatibilities between the excipients in a water-based dispersion and the active drug in a tablet core should also be considered.”
“ Formulation Ingredients Although preliminary screening of commonly used excipients with new drug substances has become routine in preformulation studies, there are occasions when problems arise because of the interaction with additives such as preservatives, stabilizers, dyes, and possibly flavors. A discussion of some problems that have arisen is in order to make formulators aware that they should be concerned about the potential for interaction whenever another ingredient is added to a formulation .”
“ Multilayer Tablets . Multilayer tablets are tablets made by the compressing of several different granulations fed into a die in succession, one on top of the other, in layers. Each layer is from a separate feed frame with individual weight control. At present, machines have been designed for two and three layers; more are possible but the design becomes very special. … Multilayer tablets are not new, but with the great interest in press coating, the advantages of the form have been better realised, especially since new machine designs have made it possible to check the weight of the layers by sampling without stopping the machine. The general advantages are: (1) two incompatible drugs may be kept separate by interposing a center, inert layer between them ; …”
“Some tablets are layered to keep chemically reactive materials apart, and other tablets are coated to help cover the bad taste of the medicines, and also to keep medicines in the coating away from the chemically reacting materials in the tablets or atmosphere”
“Compression coated tablets, and multi-layer or multi-granule tablets, consist of separate ‘compartments’ which can be used to provide different drug release rates or to isolate incompatible components of the dosage form.”
“43. Although film coating generally involves the application of only a single layer of polymer, various additional layers have had to be used beneath a film coat in particular cases. For example, there are a few passing references in the textbooks to the possible use of a sealing coat beneath a film coat, in order to prevent water or solvents from affecting the core during processing (see below at paragraph 173 “Hagers Handbuch” and paragraph 191 - “Praktikum des Lack-Dragierens”). A sealing coat comprises a thin layer of a water-resistant or solvent-resistant polymer, such as one that is used for producing enteric film coats, and thus it is different from the water soluble subcoat used in the inventions in the Patents. However, to my knowledge, such a sealing coat has very rarely been used in practice with film coats, as the rapid drying characteristics of the process render this unnecessary. It certainly was not a common technique. 44. A soluble film coat has been used in extreme cases to improve adhesion between a core and a second film coat. Furthermore, certainly in the 1970s, some manufacturers favoured the use of an outer gloss coat, especially over a coloured film coat but again this was not common practice of formulators before the priority date of the Patents.”
“80. Soluble film coats have been used in extreme cases to improve adhesion between a core and a second film coat. Soluble film-formers have also occasionally been used to separate incompatible active ingredients within a tablet. Furthermore, certainly in the 1970s, some manufacturers favoured the use of an outer gloss coat, especially over a coloured film coat.”
“Q. Then paragraph 80 seems to correspond to paragraph 44, yes? A. Yes. Q. Except that a sentence has been missed out, has it not, Doctor, the middle one: “Soluble film-formers have also occasionally been used to separate incompatible active ingredients within a tablet.”
“To separate incompatible components of a dosage form.”
“MR. FLOYD: You thought of it in 1974, you still thought it was the position when you saw your Australian affidavit, but then subsequently discovered that it was not right? A. I now know that it certainly is not within my experience, that is correct. Q. I thought you told his Lordship that you could not carry in a thin film coating the incompatible component? A. I was saying that I have certainly no example that I can quote to that effect. In theory there is no reason why, in the same way a film coat contains particulate materials there is no reason why it should not be used to contain a small amount of a low dose drug. Certainly, I have no example of that actually being done. Q. Can I suggest that the natural reading of this, whatever may have been your intention, that a skilled formulator reading this in 1986 would say, “ Well, he cannot mean putting the second drug in the thin film coating, he must be talking about using a film coating as a separate inert layer to keep the two apart.”
“TC-5 was developed by Shin-Etsu Chemical Co. for use as a film coating agent and announced in 1964. It is now used in film coating as a substitute for sugar coating. It is also used as an undercoating agent in coating with AEA, Eudragit L, SE, CAP, MPM, etc., for the purpose of preventing them from reacting with the active component.”
“When tablets contain an alkaline substance, the Eudragit coating shows decreased acid resistance; when they contain an acidic substance, the rate of Eudragit coating dissolution in alkaline conditions decreases. In such cases, it is necessary to provide a neutral subcoating under the Eudragit coating.”
“Undercoat for enteric-preparation bases and acid soluble bases When the enteric preparation base or acid-soluble base is reactive with the active ingredient, the use of TC-5 for undercoat formation can result in production of preparations having good stability.”
“An insulating coat against penetrating water, formed from Eudragit L solution in isopropyl alcohol/acetone, is desirable when the subsequent processes involve the use of the aqueous dispersion Eudragit L 30 D. This insulating coat may frequently be dispensed with on using rapid drying application processes. Other insulating coats may be necessary if there is any interaction on drugs coming into direct contact with the lacquer coating. An enteric layer is intended to form a non-porous sealing layer which is largely stable to gastric juice and to mechanical stress”
“Other insulating coats may be necessary if there is any interaction on drugs coming into direct contact with the lacquer coating.”
“If the constituents of the core can be chemically or physically influenced by the constituents of the film or by the additives and solvents or the constituents of the core influence the material of the film (e.g. high concentrations of soluble electrolytes, alkaline substances in the coating raw materials with carboxyl groups, acid substances in the case of those with amine groups), the core must first be coated with non-reactive undercoats.”
“The chemical composition of the core can have a substantial influence on the properties of the film (in some cases on its very success) or may even break it down so that a standard precoating becomes necessary .”
“Enteric coated tablets containing alkaline matter such as ammonium chloride, lithium carbonate or sodium-salicylate might lose the stability when storing at higher temperature, it has been sometimes experienced. It has been found to be improved by putting stearic acid in the intermediate film which is considered to work as some buffer to imaginable ion-exchange reaction between alkaline and enteric material.”